NAMUR Ethernet-APL Implementation

To continue the work of the “APL TaskForce”, the “Ethernet-APL Implementation” working group was established to oversee the “Ethernet-APL” initiative going forward.
It uses the associated “Ethernet-APL Community” platform as a means of communicating with planners and operators to exchange information and experiences relating to Ethernet-APL.
Topics include, amongst others:

  • Support for the implementation of Ethernet-APL in production facilities
  • Discussion of business and application scenarios (use cases) for the deployment of Ethernet-APL in the process industry
  • Support for decision-making processes regarding the initial implementation of APL
  • Migration concepts for existing plants and hybrid architectures utilising Ethernet-APL / traditional instrumentation technologies
  • Discussion and advice on the planning process
  • Monitoring and support for ongoing Ethernet-APL projects
  • Consolidation of future needs and requirements for the technology from a user perspective
  • Communication with manufacturers and organisations

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Benefits

Ethernet APL-based systems, combined with standardised Industrial Ethernet protocols, offer a seamless and comprehensive way to access information from the field. Examples of this include:

  • Real-time diagnostics and embedded fault detection for field devices and network infrastructure
  • Automated functional and loop tests
  • Implementation of predictive maintenance strategies
  • Standardisation of the system infrastructure reduces inventory and simplifies staff training
  • Foundation for the deployment of artificial intelligence (AI) and machine learning (ML) applications, whose data sources must be as comprehensive as possible
  • Consistent access to device lifecycle information, thereby improving the safety aspects of the systems

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Use-Cases

The planning and implementation effort required for an Ethernet APL solution is drastically reduced compared to Local I/O. There are three main advantages of Ethernet APL:

  • Increased data rates for communication with field devices
  • Significantly reduced effort required for the initial parameterisation of field devices during commissioning
  • Software-assisted loop check instead of manual procedures involving numerous individual steps to verify measurement ranges and correct configuration
  • Integrated engineering of the NOA secondary channel.
  • Access to all data from the field instead of selected values, as is the case with current implementations

Ethernet-APL is key to the digitalisation of process automation during the operational phase. Compared to Remote I/O and 4–20 mA, it offers direct digital communication with field devices and infrastructure components. This makes Ethernet-APL a crucial next step towards improving productivity, quality and efficiency in operations.

Ethernet APL supports and simplifies the operational process

  • Ethernet APL systems provide seamless access to field data
  • Real-time diagnostics and fault detection for field devices and network infrastructure
  • Automated functional and loop tests are possible
  • Precise data enables predictive maintenance strategies
  • A standardised system infrastructure simplifies stock management and staff training.
  • Easy conversion from non-safety-critical to safety-critical circuits.

Ethernet APL improves the efficiency of maintenance work and facilitates a centralised approach to asset management and diagnostics, for example by providing real-time, up-to-date documentation of the plant’s network structure.

The potential benefits of Ethernet APL are:

  • Simpler and faster device replacement
  • Faster device configuration and diagnostics
  • Instant live network layout, automatic comparison of planned and actual states
  • Centralised and faster device updates
  • Improved network commissioning, maintenance and troubleshooting

Ethernet APL technology enables the transmission of multiple measurement values and parameters per device with a high degree of accuracy.

This opens up new possibilities in the field of signal analysis:

  • Reduction in the amount of cabling required per device
  • Collection of complex data: FFT for vibration-generating equipment, precise fault identification
  • Use of AI algorithms for pattern recognition and prediction of potential failures
  • AI analyses to improve operations, increase efficiency and reduce costs

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Architectures

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e.g. Example: Greenfield architecture

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e.g. Example of a brownfield architecture/migration concept from 4–20 mA to Ethernet APL

APL Test Laboratories

TH Cologne

www.plt-labor.de

Contact:
Prof. Dr.-Ing. Nicolas Bennerscheid
bennerscheid[at]plt-labor.de
Alen Mahendrarajah
mahendrarajah[at]plt-labor.de

IGR-Test laboratory

Contact:
Sven Seintsch
Bilfinger Maintenance GmbH
sven.seintsch[at]bilfinger.com
+49 69 580020238

Test laboratory BASF

Contact:
Mathias Koch
BASF SE
Tel. +49 174 3033046
mathias.koch[at]basf.com

Contact

Sven Seintsch
Bilfinger Maintenance GmbH
Tel. +49 69 580020-238
sven.seintsch[at]bilfinger.com

(Kopie 12)

Klemens Plawky
Covestro AG
Tel. +49 162 1526 758
klemens.plawky[at]covestro.com

(Kopie 13)

Florian Hout
Evonik Operations GmbH
Tel. +49 173 6346574
florian.hout[at]evonik.com

Dr.-Ing. Kai Krüning
BASF SE
Tel. +49 1525 4879616
kai.kruening[at]basf.com