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Production Performance Analysis: Tasks (Level 3)

  • Producing reports of performance and cost
    • Which cost types should be determined?
    • Should benchmark information be stored in the MES?
    • Which information are used and in which systems the information are available?

 

  • Evaluating constraints to capacity and quality
    • What are these events?
    • How often / in what cycle should this happen?
    • How to respond to these events?

 

  • Performing performance tests where necessary to determine capacity 
    • Which tests and how often should they be performed?

 

  • Comparing different production lines
    • Which comparisons are meaningful (eg utilization, energy consumption, performance, throughput)?
       
  • Comparing and contrasting one run against another
    • Which comparisons are meaningful (eg utilization, energy consumption, performance, throughput)? 

 

  • Comparing production runs to identify "golden runs" 
    • Should the "Golden Run / Batch" be marked as such?
    • Should criteria also be specified?

 

  • Determining why the “golden” runs are exceptional
    • ...

 

  • Comparing runs against "golden runs" 
    • Should only current data or historical data be compared?
    • How many production runs should be compared at the same time?

 

  • Providing changes to process and procedures
    • Should this also be possible in real time or only after completion of the production (for example, taking over changes in basic recipe)

 

  • Predicting the results of a production run, based on the current and past performance
    • ...
       
  • Correlating 
    • ...
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